Ways to Extend Forklift Battery Life




The market for batteries is steadily growing since its invention in 1800. Teaming up with technology, the lifespan, effectivity, and durability of batteries evolved.



Today, scientists are developing nanotechnology on batteries which can open for wonders in use. Other researches are on layered battery, redox-flow-batteries, solid lithium batteries, cooking batteries, graphene flakes, magnesium, and aluminium batteries.





Heavy machinery and equipment are in the wagon for being battery powered. These batteries can now be charged and used over and over for years.






The forklift utilises heavy usage for many businesses. Like other machines, forklifts, pallet movers and pallet stackers are now battery powered. We commonly see this equipment in storehouses.




The battery on these machines can last up to 1500 charging times or around five years.




Battery prices range from 2400 dollars and up, excluding chargers and accessories. With this in mind, here are some ways to extend battery life for forklifts. 





 Charging the Battery


The lifespan of forklift batteries is long.


Whether you are using lead-acid or lithium-ion, overcharging is a no-no. As the charging goes to full capacity, unplug immediately.




It is recommended to charge after an 8-hour shift.
 



Don't discharge power to less than 20% remaining. In case you are tempted to charge for a short while never do so, opportunity charging, never do so. 



Remember, each charge costs a cycle. If let's say you are using this for 1500 cycle for 5 yrs. When charging twice a day means 2.5 years life span on the battery.
 




Don't interrupt charging if it's not an emergency. See to it that you always finish at 100%.



Fast charging the forklift battery has negative effects. Excessive heat generated can shorten life span.




You can fast charge but limit it to a minimum or only in emergencies.
 




Don't let a discharged battery rest for long duration, like long weekends or holiday breaks. A discharged battery will significantly reduce the life of the battery.
 




Allow good ventilation while charging. 


 

Fluid level check


Water acts as a critical role in maintaining the health of the battery. In each cycle, water gets heated up and splits into hydrogen and oxygen. Hydrogen will discharge at the negative plate and oxygen at the positive plate.With time, the water level will go down. When this happens, the plates will be exposed.






The metal on the plates will dry out causing permanent damage. So, check the water level always. Check water level for new batteries every ten charges, five charges if it is old.





The amount of water to top up should only be 1/4 of an inch, just enough to 

cover the plastic element protector. The extra space is for expansion while there 

is evaporation at the end of charge.



 Single Point Watering kits fitted must also be topped up at the end of a charge, never before.Always use clean water after charging.Don't overfill; this will promote acid loss, which eventually shortens the life span of batteries. 





Check around three cells when it’s time to top up, or every after five charges to know the fluid level is still good. 












 We welcome you to Ceil Power

Welcome to Ceil Power Systems, we are the best supplier of Electric Forklift Batteries and Chargers in Australia. With a five-year warranty on our products, we'll give you all the battery charging requirements that you need. We have you covered as we are Australian Operated and Owned. 




Ciel Trusted Battery System is Australia's Leading Supplier of Electric Forklift Batteries and Chargers. Guaranteed for the best price in the market. Proudly serving and nominated again as Finalist for the Australian Small Business Champion Awards 2019.

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